Aerospace Structures

Triumph Aerospace Structures integrates a rich legacy with innovative technology, manufacturing and tooling to create state of the art metallic and composite aircraft structures. We design, engineer, manufacture and assemble large complex structures, sub-systems and close-tolerance parts for military, commercial and industrial OEMs. As a large Tier 1 structures integrator, our key products include wings, wing boxes, fuselage panels, horizontal and vertical tails and sub-assemblies such as floor grids.

FY '19 Sales by Market (%)

  • Commercial
  • Military
  • Business
  • Regional
  • Non-Aviation
Commercial Structures

Integrated design, build and assembly of major aircraft structures including wings, empennages, flight control surfaces, fuselage structures, and nacelle products for commercial, regional and business jet aircraft.

CORE COMPETENCIES
  • Product development
  • Metallic / composite construction
  • Highly automated facilities
  • Design, analysis and testing
  • Integrated wings
  • Skins & stringers
Locations

Key Products
  • Aircraft wings
  • Fuselages
  • Empennages
  • Nacelle products
MATERIALS
  • Advance aluminum alloys
  • Light-weight composites

Military Structures

Specialized carbon fiber, fiberglass prepreg and honeycomb core materials used to produce advanced composite details and major assemblies for commercial and military aircraft such as wings, nacelles, empennages, flight control surfaces and fuselage structures.

CORE COMPETENCIES
  • Composite bonding and assembly
  • 5-axis machining
  • Honeycomb core fabrication
  • Non-destructive Inspection
  • Digital inspection
  • Prime/CIC/top coat finishing
certifications
  • AS9100 rev. “D” approval
  • NADCAP chemical, composites, and NDT certifications
  • Various Boeing and Airbus special processing qualifications
Locations

Key Products
  • Wing products
  • Nacelle products
  • Empennage & flight control surfaces
  • Fuselage structures
Key equipment
  • (2) Viper 3000 FTP machines
  • (1) Radius SQRTM press
  • (6) Autoclaves up to 65 ft. in length
  • (9) Curing ovens
  • (6) 5-axis machining centers
  • Core profiling
  • TTU gantry and robotic
  • PE immersion tanks
  • Real-time X-ray
  • CMM and laser trackers
  • (9) Rapid ply cutters
  • Mass properties test rig

Interiors

Integrated design and manufacture of thermo-acoustic insulation, environmental control system ducting, reinforced thermoplastic and other aircraft interior components & composite components for major aerospace OEMs.

CORE COMPETENCIES
  • Design and manufacturing of thermal acoustic insulation products
  • Manufacturing of ECS ducting and composite interiors components
  • Vacuum forming
  • 3 & 5-Axis machining
  • Higher/lower level assemblies
  • Robotic thermoforming
  • Robotic non-destructive inspection
  • Automated painting
  • Integration and engineering services at customer locations
Locations

Key Products
  • Thermal acoustic insulation parts
  • Thermal acoustic insulation cover laminates
  • Interior components:
    • Vacuum formed plastics (arm-backrests, tray tables etc.)
    • Soft goods (life vest pouches etc.)
    • Seat covers (pilot- crew seats)
    • Carpet kits
  • ECS ducting
  • Reinforced thermoplastic parts
  • Floor panels
  • Composite components
CERTIFICATIONS
  • AS9100C: ISO 9001 Approval
  • NADCAP – NDI
  • Various Boeing and Airbus qualifications


Actuation & Motion Controls
Hydraulic, mechanical and electromechanical actuation and control systems for a wide range of applications in demanding envnironments

Gear Systems
Complete suite of aerospace gearbox solutions including engine accessory gearboxes and helicopter transmissions

Thermal Management
Provides numerous types of thermal management subsystems and systems, such as heat exchangers, gearbox oil coolers air and liquid cooling systems, vapor cycle and pneumatic systems

Hydraulic Power Generation
High performance hydraulic pumps, hydraulic motors, and hydraulic control sytems components for simple and complex system architectures

Flight Controls
Mechanical and electromechanical primary hydromechanical secondary flight controls

Accessory Component Repair
Repair and overhaul support for most aircraft accessories including pneumatics, hydraulics, environmental systems, actuation, heat transfer, engine controls, fuel accessories and gear boxes

Fuel System Services
Market leader for fuel system maintenance services and full cell bladder repair and overhaul.

Interior Refurbishment
A leader in repair and refurbishment of sidewalls, bin doors, galleys and seats and provides interior component part manufacture to the commercial and regional aircraft operators.

Structural Component Repair
Specializes in repair and overhaul of commercial, regional and military nacelles and flight control surfaces, positioning this group to provide global solutions to our customers.